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[:RU]How to produce Mercedes-Benz trucks in Naberezhnye Chelny[:]

[:RU]A month ago, I was able to visit the production of Mercedes-Benz trucks in Naberezhnye Chelny. Immediately make a reservation, our group of journalists though, and was invited to the grand opening of the line, but the factory it was a normal working day, before and after the ceremony on the assembly line were planned work.

terraoko 2015012688 1 How is the Mercedes Benz trucks in Naberezhnye Chelny

 

Production, especially such a great, no laughing matter, but to outsiders and often quite dangerous, so our gaggle of journalists went under the strict control of all our attempts to go somewhere to get away or closer to shoot better, for our own good, standing suppressed, some operations assembly due to safety just happened to see from a distance, but still, I can show you the whole process of assembly of trucks, you’re familiar with it under the cut.

2. First, a little information. Truck assembly plant «Mercedes-Benz Trucks Vostok» was launched in 2009, its capacity to produce more than 30 modifications of the model Actros, Axor, Atego, Unimog and Zetros. For five years from the conveyor descended more than 7,000 trucks.

How to make MBTV 04 Mercedes Benz trucks in Naberezhnye Chelny

3. So the first thing is going to frame the plant it comes in the form of disparate parts, that is the basis of the frame — spars.

How to make MBTV 13 Mercedes Benz trucks in Naberezhnye Chelny

4. Other frame components

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5. Items are fixed on the stocks and the frame is assembled.

How to make MBTV 14 Mercedes Benz trucks in Naberezhnye Chelny

6. In the photo we see as setting causes VIN code on a frame by Scribe needle.

How to make MBTV 15 Mercedes Benz trucks in Naberezhnye Chelny

7. At the outset, on the basis of process technology, the frame is going «upside down.»

How to make MBTV 16 Mercedes Benz trucks in Naberezhnye Chelny

8. The Assembly requires a very large number of fasteners, it is stored here so orderly.

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9. And the most popular nuts and bolts are in production here in this industrial container.

How to make MBTV 09 Mercedes Benz trucks in Naberezhnye Chelny

10.
How to make MBTV 10 Mercedes Benz trucks in Naberezhnye Chelny

11. On the frame set bundles of wires and tubes ..

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12.
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13. Before installing the frame bridges on a single site are dosborku, here they poured oil.

How to make MBTV 48 Mercedes Benz trucks in Naberezhnye Chelny

14. Bridges are mounted on the frame.

How to make MBTV 17 Mercedes Benz trucks in Naberezhnye Chelny

15. Here is the assembled frame with bridges before the coup, in ordinary life bridges are placed under the frame. The photo frame is assembled at the site of control.

How to make MBTV 05 Mercedes Benz trucks in Naberezhnye Chelny

16. We got to the coup of the frame, it makes this one yellow tilter. Please note this frame established bridges with drum brakes, but the area is control frame with axles with disc brakes.

How to make MBTV 26 Mercedes Benz trucks in Naberezhnye Chelny

17. Rama turned over and took the usual place for itself in space.

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18. The installation of the equipment in the frame.

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19. Parallel to work on the assembly line, on a separate site goes dosborka engine and mount it to the gearbox.

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20. This engine until just unpacked, next to it you see the station to fill the oil.

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21. The box is waiting for their turn at the installation.

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22. The following operations are not able to take a closer look — with a crane mounted on the motor frame. The photo in the background already installed on the frame of the engine.

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23. Just look at the operation from a distance — set the cab on the frame. A little further down the pipeline occurs and the wheels.

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24. The cabin at the plant comes fully assembled.

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25.
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26. A stack bumpers and cladding elements, very soon they will be installed on the truck.

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27. Next on the line is the work on articulation controls and components.

How to make MBTV 18 Mercedes Benz trucks in Naberezhnye Chelny

28. Another station of pouring oil, installed by «Neft-CM».

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29. The series of tires produced in neighboring Naberezhnye Chelny Nizhnekamsk. In the future localization of Mercedes will only increase.

How to make MBTV 08 Mercedes Benz trucks in Naberezhnye Chelny

30. On the day when we were at the factory, on the conveyor assembly was Actros, but the ranks of the previously collected Atego.

How to make MBTV 25 Mercedes Benz trucks in Naberezhnye Chelny

31. Atego with great sleeper cab.

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32. Axor passed adjustment and tuning on the bench.

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33. In the area of ​​control working with lamps reveal defects painting and assembly.

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34. Tractor Prior to entering the chamber painting.

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35. And here is the camera itself, it is designed for small spot repairs.

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36. All-wheel drive red paint Actros apparently expects its hood.

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37. Here we actually watched the whole process of assembling trucks. In the picture below there is board on it Set assembly plan. Figure 7 — the plan for the day, 3 — number of complete trucks, 155 — the plan for a month, 111 — already collected this month.

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38. At the end of the tour, on an improvised press conference, Director General of «MB Trucks Vostok» Carsten Botmann shared with us a very interesting company’s plans. As we know, at the Russian plant is going to the third generation of a family of trucks Actros, but next year Russia will be officially delivered Actros MP4 first certification, and then for clients in European traffic, and in the future it is possible that the fourth generation will start to collect and at the «MBTV» in Naberezhnye Chelny.

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39. The new model we are waiting for single copies Actros MP4 already running on our roads. No one has repealed the laws of economics and capitalism is generally a change of one another crisis, but would very much like to planned by «Mercedes-Benz Trucks Vostok» to implement.

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